OSHA requires most companies to implement procedures for controlling hazardous energy (Lockout/Tagout), Confined Space Entry and Hot Work. The OSHA Permit Required Confined Space Entry Standard 1910.146 requires an annual review of the program using cancelled permits. The OSHA General Industry Standard 1910.147 requires a periodic inspection of the program at least annually. In addition to the OSHA required permit programs many companies require permits for work involving Trenching and Excavation, Line Opening and Critical Crane Lifts. They also require periodic evaluations of these procedures.

Work Permit Programs

Before implementing a Work Permit Audit Process one needs to understand the value and importance of the permit process. Work permits are the cornerstone of an effective safety program. If the work permit program is not functioning as intended there could be serious, if not fatal, consequences. Permits provide a means of controlling potentially hazardous work and serve as a means of communication between the equipment "owners" and personnel performing the work. Work permits also serve as a preplanning tool and as a safety checklist.

Duties and Responsibilities

Equipment owners (permit issuers) are typically responsible for:

  • Reviewing the scope of work

  • Preparing and isolating equipment

  • Setting the conditions under which the work must be performed

  • Issuing the permits

  • Monitoring jobsite and area conditions for permit compliance

  • Auditing work practices relative to established permit requirements

  • Taking action to correct deviations from permit requirements

  • Canceling and closing out permits

Personnel performing the work (permit recipients) are typically responsible for:
  • Meeting with equipment owners to review the scope of work

  • Clearly understanding the job and safety requirements

  • Verifying equipment preparation and isolation

  • Complying with permit conditions

  • Following safe work practices

  • Monitoring jobsite and area conditions for permit compliance

  • Taking action to correct deviations from permit requirements

Accident Causes

History has shown that accidents are often the result of:

  • Failure to use permit procedures

  • Failure to follow permit procedures

  • Permit recipient's failure to verify equipment isolation

  • Poor or sloppy work practices

  • Lax attitudes

  • Blanket permits for multiple tasks in a given area

  • Failure of permit issuer to monitor area / job

  • Failure of facility / owner to audit its own program

  • Failure of owners and contractors to audit each other

Critical Times and Jobs

Certain times or types of work also create challenges to the work permit system. These include:

  • Turnarounds or outages

  • Unplanned shutdowns

  • Emergencies

  • Work on inter-connecting equipment

  • Demolition and renovation

  • Tie-ins

  • Multiple crews / contractors

  • Line / vessel entry

  • Hot work

  • Resumption of interrupted work

  • Shift Changes

  • Blind insertion and removal

  • When work is performed by operations / area personnel

Key Elements of an Effective Work Permit Audit

For work permit programs such as these to be effective there must be a

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